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What sheath material is the best for my application?

Home » Thermocouples » Thermocouples 101 » Introduction to Thermocouples » What sheath material is the best for my application?
Read further about Thermocouples:
  • What do thermocouple letter designations mean?
  • What are thermocouple color codes?
  • What letter of calibration should I use?
  • What is the initial accuracy of temperature sensors?
  • Is there a maximum length for thermocouples and thermocouple wiring?
  • What sheath material is the best for my application?
  • What are the maximum temperatures of thermocouples?
  • What type of junction should I use?
  • What is the response time of mineral insulated thermocouples?
  • Where should my sensor be placed?
  • What should the thermocouple resistance measure?
  • The sensor appears to be reading incorrectly. What might be wrong?
6

What sheath material is the best for my application?

In mild corrosive environments and general purpose applications, 304 SS and 316 SS are usually the best choice when considering cost versus performance. Choose Alloy 600 over 304 SS or 316 SS when temperatures exceed 899°C (1650°F).

Mineral Insulated (MGO) Thermocouple Sheat Material Characteristics.
Sheath
Material
Melting
Point
Max.
Temp.
Application Notes
°C °F °C °F
304SS 1400 2550 900 1650 General purpose stainless steel.
Good corrosion resistance.
316SS 1370 2500 1125 1700 General purpose stainless steel.
Superior corrosion resistance.
310SS 1400 2550 1150 2100 Same as 316 SS.
Higher temperature rating.
446SS 1480 2700 1100 2000 Used in sulphur atmospheres
Inconel 600 1400 2550 1150 2100 Excellent oxidation and corrosion resistance at high temperature.
Pyrosil D 1420 2585 1250 2280 Superior oxidation resistance to 310SS & Alloy 600.
Superior high temperature strength to 310SS & INC 600.
Compatible thermal co-efficient of expansion to nickel based type K and type N thermoelement wires.
6

What sheath material is the best for my application?

In mild corrosive environments and general purpose applications, 304 SS and 316 SS are usually the best choice when considering cost versus performance. Choose Alloy 600 over 304 SS or 316 SS when temperatures exceed 899°C (1650°F).

Mineral Insulated (MGO) Thermocouple Sheat Material Characteristics.
Sheath
Material
Melting
Point
Max.
Temp.
Application Notes
°C °F °C °F
304SS 1400 2550 900 1650 General purpose stainless steel.
Good corrosion resistance.
316SS 1370 2500 1125 1700 General purpose stainless steel.
Superior corrosion resistance.
310SS 1400 2550 1150 2100 Same as 316 SS.
Higher temperature rating.
446SS 1480 2700 1100 2000 Used in sulphur atmospheres
Inconel 600 1400 2550 1150 2100 Excellent oxidation and corrosion resistance at high temperature.
Pyrosil D 1420 2585 1250 2280 Superior oxidation resistance to 310SS & Alloy 600.
Superior high temperature strength to 310SS & INC 600.
Compatible thermal co-efficient of expansion to nickel based type K and type N thermoelement wires.
Read further about Thermocouples:
  • What do thermocouple letter designations mean?
  • What are thermocouple color codes?
  • What letter of calibration should I use?
  • What is the initial accuracy of temperature sensors?
  • Is there a maximum length for thermocouples and thermocouple wiring?
  • What sheath material is the best for my application?
  • What are the maximum temperatures of thermocouples?
  • What type of junction should I use?
  • What is the response time of mineral insulated thermocouples?
  • Where should my sensor be placed?
  • What should the thermocouple resistance measure?
  • The sensor appears to be reading incorrectly. What might be wrong?

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